Integrated Sensors

Aluminum Alloy Cold Spraying Equipment

We provide self-developed wireless sensors used on chemical equipment. Transmit data through IoT technology for remote automated equipment monitoring. Integrating mainstream technologies of Internet of Things, cloud computing, big data, artificial intelligence, optimized manufacturing and remanufacturing, it flexibly manages devices for enterprises through the modular architecture of the cloud, understands the operation status of equipment anytime and anywhere, and finds hidden dangers.

Metal laser 3D printing technology

Implementation Case

Aluminum Alloy Cold Spraying Equipment Aluminum Alloy Cold Spraying Equipment

After sensors are installed on site, it can be seen clearly from the waveform spectrum that the axial vibration of the unit is large, and it is reflected in the 1x frequency (25HZ) and high frequency (465HZ), and the device fundamental frequency is 25HZ.

Through analysis, it can be seen that the main cause of vibration failure is abnormal vibration caused by shaft misalignment and poor lubrication, and there is a 1x frequency in the axial vibration bias, indicating that the shaft of the unit is misaligned or bent, and the high frequency (465HZ) is due to poor bearing lubrication, which will lead to increased friction and accelerate equipment aging.

Recommendation: Check whether the rotor is deformed, whether it deviates from the initial position, and add lubricating oil regularly, but not too full, generally 3/4 can be.

Axial Waveform Spectrogram

Aluminum Alloy Cold Spraying Equipment

Vertical Waveform Spectrogram

Aluminum Alloy Cold Spraying Equipment

Horizontal Waveform Spectrogram

Aluminum Alloy Cold Spraying Equipment

In-Line Vibration Waveform Spectrogram

Aluminum Alloy Cold Spraying Equipment

About

Zhejiang Handsome Intelligent Remanufacturing Technology CO.LTD has been focusing on the development and application of chemical equipment remanufacturing technology, established an integrated intelligent operation and maintenance of data platform of chemical equipment operation data collection, fault analysis and diagnosis during processing. HDS is consist of HDS Remanufacturing, Ruichen Pump, Jingchen Zhilian IT&OT.